USE & SELECTION
IRON SEPARATOR
Iron separator
Since the 1950s, we have been building magnetic separators to ferrous metals from all types of bulk materials of bulk materials.
We were among the first to develop magnetic solutions for the complex requirements of material processing.
As we are one of the pioneers in the recycling industry, we have extensive knowledge and are recognised by experts as problem solvers and developers of innovative concepts.
Product Overview - Iron seperator
SERIES 452
Electro Magnetic Overbelt Sparator 452For large working distances and tough continuous use.SERIES 0452
Permanent Magnetic Overbelt Separator 0452Cost-effective, two-pole hard ferrite magnet system for small to medium working distances.SERIES 0452E
Econoline Overbelt Separator 0452EWith three-pole magnet system for mobile shredders.SERIES 0452N
Rare Earth Overbelt Separator 0452NWeight-optimised neodymium magnet system for mobile shredders and crushers.SERIES 0453N
Rare Earth Overbelt Separator 0453NNeodymium belt cutter with forced belt guide for mobile shredders.SERIES 461
Electro Tramp Iron Mangnet 461Can be switched off with great depth effect.SERIES 0461
Permanent Tramp Iron Magnet 0461Inexpensive, for short and medium working distances.SERIES SR VAR
Panel Board Line MagnetstationCustomised magnet station for OSB and chipboard production.SERIES 431
Electro Magnetic Pulley 431Disconnectable roller with strong disc poles.SERIES 0431
Permanent Magnetic Pulley 0431
Electro Magnetic Drum 421Switch-off, overflowing magnetic drum.SERIES 0421
Permanent Magnetic Drum 0421Overflowing magnetic drum in many variants.SERIES 0427
Excavating Magnetic Drum 0427Very robust, excavating drum.SERIES 0446
Magnetic Drum Separator 0446With housing and vibrating channel.SERIES 411
Electro Magnetic Plate 411Can be switched off, for installation in chutes.SERIES 0411
Permanent Magnetic Plate 0411Simple and effective.
Electro Magnetic Overbelt Sparator 452For large working distances and tough continuous use.SERIES 0452Permanent Magnetic Overbelt Separator 0452Cost-effective, two-pole hard ferrite magnet system for small to medium working distances.SERIES 0452EEconoline Overbelt Separator 0452EWith three-pole magnet system for mobile shredders.SERIES 0452NRare Earth Overbelt Separator 0452NWeight-optimised neodymium magnet system for mobile shredders and crushers.SERIES 0453NRare Earth Overbelt Separator 0453NNeodymium belt cutter with forced belt guide for mobile shredders.SERIES 461Electro Tramp Iron Mangnet 461Can be switched off with great depth effect.SERIES 0461Permanent Tramp Iron Magnet 0461Inexpensive, for short and medium working distances.SERIES SR VARPanel Board Line MagnetstationCustomised magnet station for OSB and chipboard production.SERIES 431Electro Magnetic Pulley 431Disconnectable roller with strong disc poles.SERIES 0431Permanent Magnetic Pulley 0431Hard ferrite and neodymium variants in many different dimensions.
SERIES 421Electro Magnetic Drum 421Switch-off, overflowing magnetic drum.SERIES 0421Permanent Magnetic Drum 0421Overflowing magnetic drum in many variants.SERIES 0427Excavating Magnetic Drum 0427Very robust, excavating drum.SERIES 0446Magnetic Drum Separator 0446With housing and vibrating channel.SERIES 411Electro Magnetic Plate 411Can be switched off, for installation in chutes.SERIES 0411Permanent Magnetic Plate 0411Simple and effective. Differences between the magnet types
For effective iron removal
Back in 1953, our first overbelt magnetic separator was so successful in separating shot iron from foundry sand that it laid the foundation for a success story. Magnets for iron separation differ in many ways, depending on the application and task. A rough distinction is made between lifting and holding magnet systems.
Retaining
With holding magnets, the material to be conveyed is brought very close to the magnet system. This can be fully optimised for maximum holding forces and protection against re-stripping of the held ferrous parts. Typical representatives of this type of magnet are protective magnets, magnetic belt rollers and overrunning magnetic drums.
Lifting
In contrast, lifting magnet systems have a much more demanding task to fulfil. They are designed to pull iron parts upwards from the inside of a material flow. This often has to be done with heavy, coarse-grained conveyed goods and sometimes from a great distance.
Comprehensive advice
For optimised magnet systems
Depending on the application and task at hand, we can provide you with expert advice on selecting the optimum magnet systems and possible alternative solutions.
Each type of magnet has advantages and disadvantages. We consider each enquiry in detail and also take into account the boundary conditions and optimisation possibilities of the systems in which the magnets are to be installed. It is often necessary to combine several types of magnets or additionally modify system components and process sequences so that magnetic separators can work optimally and effectively.
We can also advise you on site, using our extensive experience to get the best out of our magnets. If required, we can also develop a suitable solution with you in our technical centre.
Innovative winding technology
For energy-efficient wire coils
Our electric magnetic separators stand out from almost all of our competitors thanks to their significantly higher energy efficiency. The reason for this is as simple as it is obvious:
H ~ N × I
The magnetic field of an electric coil is directly proportional to the product of the number of coil windings and the current.
Many magnet manufacturers save on expensive coil material. They either use wound aluminium foils or they do not completely fill the available winding space.
Both result in a lower number of coil windings and this must be compensated for by a higher amperage. Such coils have a high consumption of electrical energy, which is completely converted into heat. This is why such coils become very hot.
We use sophisticated winding technology, special wire and insulation material as well as high material input and labour costs to produce wire coils with a very high number of turns and low current consumption.
ROBUST AND RELIABLE
For unrestricted performance worldwide
Our electromagnetic separators are therefore not only characterised by their low power consumption.
They also generate significantly less heat loss and therefore the coils and magnet blocks do not get as hot as those of many other magnet manufacturers.
We can completely dispense with wear-intensive forced cooling measures.
The lower thermal load also has enormous advantages in terms of the service life of the coil and insulation material.
Our solenoids are known among experts as indestructible and very reliable endurance runners. They are also used worldwide in extreme temperatures in Siberian diamond mines and African glass melting plants.
