CONTROL TECHNOLOGY -
DEMAGNETIZING
Precision, efficiency and standard compliance
WAGNER MAGNETE has been at the forefront of magnet and control technology for more than 70 years. Our many years of experience and striving for innovation are the key to our success and that of our customers. We offer you high-quality demagnetisation solutions and control technology tailored to your specific needs.
The control of demagnetisation processes is an essential part of our work. A variety of factors influence the degree of demagnetisation - from the size, shape and material type of the parts, to the distance of the parts from the demagnetisation device, to the speed at which the workpiece is moved through the demagnetisation area and the frequency of the alternating magnetic field.
The WAGNER MAGNETE control technology allows you to precisely control and adjust these factors. This enables optimum demagnetisation, regardless of the specific requirements of your project. The advantages of WAGNER MAGNETE control technology include
Precision and quality
Our technology enables precise control of the demagnetisation process to ensure that all magnetic particles in the workpiece are neutralised. This leads to higher product quality and minimises problems that can be caused by residual magnetism.
Efficiency and flexibility:
Precise control of the demagnetisation equipment allows the process to be adapted to different sizes, shapes and materials of workpieces. This leads to more efficient utilisation of your resources.
Compliance with limit values:
The precise control of the demagnetisation devices helps you to comply with strict regulations regarding the maximum permissible residual magnetism. This protects you from potential violations and ensures that your products meet the highest standards.
Safety and quality assurance:
A controlled and reproducible process is crucial for effective quality assurance. With our control technology, you can document your processes and reproduce them as required.
By using WAGNER MAGNETE control technology, you can optimise your production processes and increase the quality of your products while complying with the strictest regulations and standards. Discover how our solutions can help you achieve your goals.
PHYSICAL PRINCIPLES AND APPLICATION
For demagnetizing IN INDUSTRY
Understanding the physics behind the demagnetisation process is crucial to understanding its importance and application in industry.
Ferromagnetic materials, which include most metallic materials, exhibit tiny magnetic fields called molecular magnets. In their natural state, these molecular magnets are randomly aligned, resulting in an overall neutral magnetic field of the material.
However, when an external magnetic field acts on the material, these molecular magnets begin to align themselves. The stronger the external magnetic field, the more molecular magnets align, creating an overall magnetic alignment in the material. This state remains even after the external magnetic field has been removed and is known as residual magnetism .
Demagnetizing aims to neutralise this residual magnetism. The process involves applying a strong alternating magnetic field to the material. This alternating field leads to a constant remagnetisation of the molecular magnets, whereby their orientation is constantly changing. By gradually reducing the strength of the magnetic field, fewer and fewer molecular magnets are aligned, which ultimately leads to random alignment and thus to demagnetisation of the material.
The effectiveness of this process depends on a number of factors, including the size, shape and material of the part to be demagnetised, the distance of the part from the demagnetiser and the speed at which the part is moved through the demagnetising area. The previous magnetic state of the part and the frequency of the alternating magnetic field also have an effect.
The control electronics play a decisive role here. It enables precise control of the demagnetisation process by controlling the current strength, duration, frequency and pulse pattern. This precise control ensures that the demagnetisation process is carried out optimally and prevents problems such as incomplete demagnetisation or unwanted re-magnetisation of the workpiece.
Overall, demagnetisation is a physically complex but essential process to ensure the quality and performance of components. It minimises problems that can be caused by residual magnetism and ensures that your components meet the highest standards.
THE ADVANTAGES OF OUR CONTROL TECHNOLOGY
FOR demagnetizing PROCESSES
Demagnetizing is a complex task that requires precise control and specialised technology. Why control technology from WAGNER MAGNETE is the best choice for your demagnetisation requirements:
- Experience and expertise: WAGNER MAGNETE brings decades of experience in control technology for demagnetisation processes. Our technical expertise enables us to deliver efficient and effective solutions for every challenge.
- High-quality products: Our control systems for demagnetising systems are manufactured on state-of-the-art computer-controlled machines and meet the highest quality standards, including DIN EN ISO 9001.
- Innovation and technology : Our control systems are equipped with the latest microprocessors that provide precise control over the demagnetisation process. They allow precise control over current, frequency and pulse patterns to ensure optimum demagnetisation.
- Customised solutions: We understand that every application is unique. Therefore, we offer customised control solutions that are tailored to your specific demagnetisation needs.
- Safety and protection: Our control systems offer overload protection, short circuit protection and overvoltage protection to ensure the safety of your processes while providing effective demagnetisation.
- Energy efficiency: Our approach to demagnetisation control minimises energy consumption and results in significant energy and cost savings.
- Integration capability: Our control technology can be easily integrated into your existing systems to enable a seamless, automated demagnetisation process.
- Direct contact with the manufacturer: At WAGNER MAGNETE, you always have direct contact with the manufacturer. Our specialist staff are on hand to advise you and answer your questions.
- Global presence: With customers all over the world and a comprehensive service and support network, we are always ready to help you, regardless of your location.
With WAGNER MAGNETE as your partner for control technology in demagnetisation processes, you can be sure of a reliable and high-quality process flow.
