The highlights of the
Wagner clamping magnets
Clamping with magnetic discs
We at Wagner are the experts for magnetic clamping
solutions & clamping technology for every area of application.
The main areas of application for clamping magnets, magnetic chucks and magnetic chucks are in the fields of metal-cutting machine tools, tool and mould making and handling. Our magnets are also an ideal clamping device for machining technologies such as HSC machining, hard turning of ball bearing rings, deep grinding, etc.
With our clamping magnets, workpieces are clamped over the entire surface without vibration or deformation. Clamping magnets significantly minimise your set-up time, allowing you to produce faster and more effectively.
We offer various types of clamping magnets that differ in size, shape, type of magnetisation and area of application.
- Electromagnets: These magnets require continuous electric current to generate and maintain their holding force.
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Electro-permanent magnets (EPM): Permanent magnetic material is built into these magnets, which can be magnetised and demagnetised via a coil.
Our electro-permanent magnets (EPM) are also available in the "N" (neodymium) version, which gives you a particularly strong holding force. Clamping magnets in electro-permanent design also ensure a secure hold - even in the event of a power failure.
Product Overview - Clamping magnets
Electro-Magnet-Clamping-Chuck 121For centric clamping of ring-shaped workpieces.SERIES 123
Electro-Magnet-Clamping-Chuck 123Chuck with ring pole pitchSERIES 125
Electro-Magnet-Clamping-Chuck 125Significant increase in holding force due to pendulum pole pitch.SERIES 1210H
Electro-Permanent-Magnet-Clamping-Chuck 1210HChuck with workpiece centringSERIES 1210
Electro-Permanent-Magnet-Clamping-Chuck 1210
Electro-Permanent-Magnet-Clamping-Chuck 1230Chuck with ring pole pitch, ideal for full loading with individual components or for circular knives and saw blades.SERIES 1250
Electro-Permanent-Magnet-Clamping-Chuck 1250The 1250 series is ideal for clamping mass-produced parts.SERIES 1210V
Electro-Permanent-Magnet-Clamping-Chuck 1210VWith higher permanent magnet volume and therefore more holding forceSERIES 1250V
Electro-Permanent-Magnet-Clamping-Chuck 1250VWith pendulum pole pitch and increased holding force.SERIES 0121
Electro-Permanent-Magnet-Clamping-Chuck 0121Manually switchable and easy to installSERIES 0126N
Electro-Permanent-Magnet-Clamping-Chuck 0126NSuitable for sanding work.SERIES 112
Electro-Magnet-Clamping-Plate 112With continuous cross-pole division.SERIES 113
Electro-Magnet-Clamping-Plate 113With fine longitudinal pole pitch.SERIES 115
Electro-Magnet-Clamping-Plate 115Pendulum pole pitch for particularly even adhesive force.SERIES 117
Electro-Magnet-Clamping-Plate 117Particularly good adhesive strength for thin parts.SERIES 1110
Electro-Permanent-Magnet-Clamping-Plate 1110Transverse pole pitch with high depth effect due to large pole spacingSERIES 1120
Electro-Permanent-Magnet-Clamping-Plate 1120With transverse pole pitch and homogeneous magnetic field for maximum accuracy.SERIES 1130
Electro-Permanent-Magnet-Clamping-Plate 1130With fine longitudinal pole pitchSERIES 1150
Electro-Permanent-Magnet-Clamping-Plate 1150EPM magnet the all-rounder, optimum holding forces in all directions.SERIES 1170
Electro-Permanent-Magnet-Clamping-Plate 1170For thin workpieces with small dimensionsSERIES 1110V
Electro-Permanent-Magnet-Clamping-Plate 1110VReinforced permanent magnet system with high depth effect.SERIES 1120V
Electro-Permanent-Magnet-Clamping-Plate 1120VReinforced version with an extra strong magnet system.SERIES 1150V
Electro-Permanent-Magnet-Clamping-Plate 1150VReinforced version with an extra strong magnet system.SERIES 1110N
Electro-Permanent-Magnet-Clamping-Plate 1110NUltimate holding force for demanding heavy-duty machining and distortion-free clamping.SERIES 0113
Permanent-Magnet-Clamping-Plate 0113Permanent magnet, non-switchable, with strong magnetic fieldSERIES 0113N
Permanent magnetic clamping plates 0113NPermanent magnet, non-switchable, with the strongest magnetic field Complete solutions
from a single source
We are your partner for everything that can be magnetically clamped, held, transported or demagnetised.
The special is standard at WAGNER.
Various pole pitches
Clamping plates and chucks
In clamping technology, there are different pole pitches and pole distances that must be matched to the respective application and the workpiece to be clamped. The pole pitch and pole spacing of the magnet used directly influence the magnetic field strength and therefore also the holding force of the magnet. The pendulum pole pitch with its sinusoidal pole shape is a special type of pole pitch.
The selection of the appropriate pole pitch and pole distance depends on various factors, such as the size and shape of the workpiece, the holding force requirement, the need for easy handling of the magnet and other specific requirements of the application.
The optimal design of WAGNER MAGNETS will help to improve the productivity and reliability of the manufacturing process. You will find a large selection of magnets with different pole pitches and customised pole distances. The WAGNER technical advisors are available for individual requirements.
Cross pole pitch
Chipboards
Pendulum pole pitch
Chipboards
Fine cross-pole pitch
Chipboards
Application: Grinding, eroding
Radial pole pitch
Chuck
Ring pole pitch
Chuck
Pendulum pole pitch
Chuck
Vibration-free working
For added value in clamping technology
WAGNER clamping magnets offer numerous advantages over comparable or conventional clamping methods:
- Uniform clamping force distribution matched to the workpiece
- Rigid workpiece support on the clamping plate
- Accurate clamping plane with maximum surface quality
The precise and secure fixing of the workpiece using WAGNER clamping magnets results in the following advantages:
- Uniform and secure workpiece fixing
- Increased production quality (surface quality)
- Improved productivity
- Avoidance of tool wear
Completely flat clamping
For maximising efficiency and quality
By distributing the clamping force evenly over the entire surface of the workpiece, we achieve maximum precision and quality in your production.
- Maximum utilisation of the machining area
- Stable and secure hold of the workpieces
- Minimisation of deformations
- Possibility for higher machining forces
The full-surface clamping method makes it possible to shorten machining times and increase productivity by enabling higher cutting speeds and production rates.
Deformation-free working
For even distribution of clamping force
Deformations of workpieces can lead to undesirable dimensional and shape deviations during machining, which affects the quality of the end product.
Clamping magnets offer numerous advantages over other clamping devices when it comes to preventing workpiece deformation:
- Uniform distribution of clamping force over the entire surface of the workpiece
- No deformation due to uneven tightening of the clamping jaws
Overall, clamping magnets offer an effective solution for preventing workpiece deformation during machining. However, the appropriate design and dimensioning of the clamping magnets is important to ensure optimum clamping force and holding force for the specific application.
Proven precision
For over 1,000,000 clamping operations
WAGNER MAGNETS are known for their durability and precision, even after countless clamping operations. Our products are highly valued by machine manufacturers and their customers.
- Stable and high-quality construction
- Minimal maintenance effort
- Highest accuracy of the clamping device
- Successful realisation of complex applications
- Pole plate can be replaced once the machining limit has been reached
Our high product standard in combination with our expertise enables our customers to jointly define even complex applications and successfully implement them with appropriate product applications. You can rely on the precision and durability of WAGNER MAGNETE.
