Electro-Permanent-Magnet-Clamping-Plate 1130
with fine longitudinal pole pitch
The type 1130 with fine longitudinal pole pitch combines the advantages of highly developed permanent magnet systems with the favourable switching options of a purely electric version.
Only a short current pulse is required to activate the solenoid system. After that, no more current flows. This ensures that no self-heating of the device occurs and therefore maximum precision can be achieved.
A power failure has no effect on the operational safety of the magnet. The state-of-the-art magnet system generates a strong and extremely uniform holding force over the entire clamping surface. The fine longitudinal pole pitch with a pole distance of 4 mm is particularly suitable for clamping workpieces in a transverse direction (e.g. profile grinding). The special arrangement of the magnetic poles offers a high level of safety against displacement forces transverse to the pole pitch for these applications.
The magnet is controlled via the proven Wagner pole reversal control units. A gradually adjustable holding force regulation is part of the control system and ensures maximum operating convenience. The residual magnetism in the workpiece and in the clamping plate is reduced after machining by a pole reversal process that is automatically controlled at several intervals and can be easily adjusted to different workpieces. The workpieces can therefore be easily removed from the magnetic disc.
Functional principle
Electro-magnetic clamping systems essentially consist of three components:
- a solid steel base
- a copper winding
- a pole plate
The winding is moulded into the lower part and is therefore reliably protected against vibrations and moisture ingress.
A decisive quality feature of WAGNER clamping systems is the optimum balance between electrical power consumption and achievable magnetic force.
A decisive quality feature of WAGNER clamping systems is the optimum balance between electrical power consumption and achievable magnetic force.
In practical use, the pole plate is subject to wear. It is therefore designed in such a way that it can be reworked many times before the wear limit is reached. The pole plate can be easily replaced, which considerably increases the service life of the entire chuck.
Magneteigenschaften
| Magneteigenschaften | |
|---|---|
| Einsatzgebiete | Grinding processing |
| Pole pitch | Longitudinal pole pitch |
| Pole distance | 4 |
| Processing type | Multi-page processing |
| Control system | Pole reversal control unit |
| Holding force control | Multi-stage adhesive forces |
| Magnet design | Electro-permanent magnet |
| Design | Square |
| Areas of application | Machine tools |
| Ausführungsoptionen | Adaptation for Quick-Change Pallet-Systems, Mechanical Stop-Rails, Air Purge Holes, Pass-through Holes, Inserts, Electrical Connector Plug, Threaded holes, Customized Solution, Magnetic Area profiled, Multi-Zone Magnetic Clamping, Paintwork in special Design |
| Scope of delivery |
|
Downloads
Detailierte Angaben zu den Magneteigenschaften finden Sie in den Datenblättern.Um den Download zu starten, wählen Sie bitte eine Datei aus. Electro-permanent magnetic clamping plate 1130
The Highlights
SERIES 1130
- Protection class IP 65
- Solenoid duty cycle: 100%
- more to follow
Technical data
SERIES 1130
1
| Type | Width a [mm] | Length b [mm] | Height c [mm] | Pole spacing p [mm] | Weight [kg] | Connected load USG [VA] | |
| 1130-15/20 | 152 | 202 | 82 | 4 | 18 | 210/10 | |
| 1130-15/30 | 152 | 302 | 82 | 4 | 26 | 210/10 | |
| 1130-15/40 | 152 | 402 | 82 | 4 | 35 | 210/30 | |
| 1130-17.5/45 | 177 | 452 | 82 | 4 | 46 | 210/30 | |
| 1130-17.5/50 | 177 | 502 | 82 | 4 | 51 | 210/30 | |
| 1130-20/60 | 202 | 602 | 82 | 4 | 70 | 210/30 | |
| 1130-20/80 | 202 | 802 | 82 | 4 | 93 | 360/30 | |
| 1130-20/100 | 202 | 1002 | 82 | 4 | 116 | 360/30 | |
| 1130-25/60 | 252 | 602 | 82 | 4 | 87 | 360/30 | |
| 1130-25/80 | 252 | 802 | 82 | 4 | 116 | 360/30 | |
| 1130-25/100 | 252 | 1002 | 82 | 4 | 145 | 360/60 | |
| 1130-30/60 | 302 | 602 | 82 | 4 | 104 | 360/30 | |
| 1130-30/80 | 302 | 802 | 82 | 4 | 139 | 360/60 | |
| 1130-30/100 | 302 | 1002 | 82 | 4 | 174 | 360/60 | |
| 1130-30/120 | 302 | 1202 | 82 | 4 | 208 | 360/60 | |
| 1130-35/80 | 352 | 802 | 82 | 4 | 162 | 360/60 | |
| 1130-35/100 | 352 | 1002 | 82 | 4 | 202 | 360/60 | |
| 1130-35/120 | 352 | 1202 | 82 | 4 | 243 | 360/60 | |
| 1130-40/80 | 402 | 802 | 82 | 4 | 185 | 360/30 | |
| 1130-40/100 | 402 | 1002 | 82 | 4 | 231 | 360/60 | |
| 1130-40/120 | 402 | 1202 | 82 | 4 | 277 | 360/60 | |
| 1130-50/80 | 502 | 802 | 82 | 4 | 231 | 360/30 | |
| 1130-50/100 | 502 | 1002 | 82 | 4 | 289 | 360/60 | |
| 1130-50/120 | 502 | 1202 | 82 | 4 | 346 | 360/60 | |
| 1130-60/100 | 602 | 1002 | 82 | 4 | 346 | 360/60x2 | |
| 1130-60/120 | 602 | 1202 | 82 | 4 | 415 | 360/60x2 |
Other dimensions are available on request.
Wagner
Pluspoints
At a glance
- Customised design => individual adaptation to the application
- AfterSalesService WAGNER-Plus
- Sustainability - EnergyEfficient / EnergyRecovery
- Maintenance-free
- Assembly concept - optimised for maintenance & repair
- LongLife Repair PLUS
- Extremely robust Design and connections
- IP versions Selection of protection class
- Test set-up can be booked at the WAGNER TECHNIKUM
Compatible products
Optional extensions
SERIES 744
Control-Unit 744
Electronic-Pole-Reversal-Control-Unit 755Compact and very versatile, for magnets of all kinds.SERIES 756
Electronic-Pole-Reversal-Control-Unit 756Magnetisation and polarity reversal of electro and electro-permanent magnets.Software
Monitoring-Program USGExtension of the configuration options for pole-reversal control units.
Control-Unit 744Used for switching all electric and electro-permanent solenoids from Wagner.
SERIES 755Electronic-Pole-Reversal-Control-Unit 755Compact and very versatile, for magnets of all kinds.SERIES 756Electronic-Pole-Reversal-Control-Unit 756Magnetisation and polarity reversal of electro and electro-permanent magnets.SoftwareMonitoring-Program USGExtension of the configuration options for pole-reversal control units. 
