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Industry solutions   /   Mechanical engineering   /   Electro-Permanent-Magnet-Clamping-Plate 1150V

Electro-Permanent-Magnet-Clamping-Plate 1150V

Reinforced version

The type 1150V with pendulum pole division has an extra strong magnet system. At the individual poles of the symmetrically divided pole plate surface, north and south polarities are created alternately in the transverse and longitudinal directions. This design allows the poles to be stretched to the very edge of the pole surface, as the magnetic forces are evenly distributed across them.
 
The reinforced permanent magnet system generates a high depth effect for bridging air gaps on workpieces with uneven and rough contact surfaces. These magnet systems are therefore ideally suited for high chip removal during grinding and milling.
 
The pole plate can be reworked and replaced as a wear part.
 
Electro-permanent magnetic clamping plates combine the clamping force of permanent magnets with the advantageous switching options of a purely electric design. They therefore fulfil all the requirements for precision, safety and ease of use.
 
The power supply is interrupted during the machining process so that no heat is generated by the active magnet. This eliminates problems caused by inaccuracies due to temperature fluctuations. The switching operations are performed by a short current surge. The homogeneous design of the magnet system and the pole plate offers maximum precision.
 
In the event of a power failure, the energised clamping plate retains its full holding force, thus ensuring operational safety. In addition, the power supply to the magnet can be disconnected after the clamping pulse. The magnet with clamped workpiece can therefore be used at several stations (pallet changing system) without a power supply.

Functional principle

Electro-magnetic clamping systems essentially consist of three components:
  • a solid steel base
  • a copper winding
  • a pole plate
The winding is moulded into the lower part and is therefore reliably protected against vibrations and moisture ingress.
A decisive quality feature of WAGNER clamping systems is the optimum balance between electrical power consumption and achievable magnetic force.
In practical use, the pole plate is subject to wear. It is therefore designed in such a way that it can be reworked many times before the wear limit is reached. The pole plate can be easily replaced, which considerably increases the service life of the entire chuck.

Magneteigenschaften

Einsatzgebiete Milling processingGrinding processing
Pole pitch Pendulum pole pitchPendulum pole pitch
Processing type Multi-page processingMulti-page processing
Adhesive force Reinforced versionReinforced version
Design SquareSquare
Magneteigenschaften
Einsatzgebiete Milling processing, Grinding processing
Pole pitch Pendulum pole pitch
Pole distance 11, 14, 18, 25, 36
Processing type Multi-page processing
Control system Pole reversal control unit
Adhesive force Reinforced version
Holding force control Multi-stage adhesive forces
Magnet design Electro-permanent magnet
Design Square
Areas of application Machine tools
Ausführungsoptionen Adaptation for Quick-Change Pallet-Systems, Mechanical Stop-Rails, Pole-Plates, Air Purge Holes, Pass-through Holes, Inserts, Electrical Connector Plug, Threaded holes, Customized Solution, Magnetic Area profiled, Multi-Zone Magnetic Clamping, Paintwork in special Design
Scope of delivery
  • Stop bar on the front
  • Connection cable
  • Clamping slots or fixing holes

Downloads

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Electro-permanent clamping plate 1150V

Ausführungsoptionen

SERIES 1150V

Adaptation for Quick-Change Pallet-Systems
Mechanical Stop-Rails
Pole-Plates
Air Purge Holes
Pass-through Holes
Inserts
Electrical Connector Plug
Threaded holes
Customized Solution
Magnetic Area profiled
Multi-Zone Magnetic Clamping
Paintwork in special Design

The Highlights

SERIES 1150V

  • Protection class IP 67
  • Solenoid switch-on time: 100%
  • Maximum precision - magnet remains cold when switched on.
  • Maximum safety - holding force even in the event of a power failure.
  • Energy-conscious - power consumption only for a short pulse.
  • For the highest demands
  • Use on milling machines
  • Full-surface clamping
 

Technical data

SERIES 1150V

  • 1
Type Width a [mm] Length b [mm] Height c [mm] Pole spacing p [mm] Weight [kg] Connected load USG [V/A]
1150V-20/60 202 602 83 25 71 210/30
1150V-20/80 202 802 83 25 94 210/30
1150V-20/100 202 1002 83 25 118 210/30
1150V-25/60 252 602 83 25 88 210/30
1150V-25/80 252 802 83 25 117 210/30
1150V-25/100 252 1002 83 25 147 210/30
1150V-30/80 302 802 83 25 141 210/30
1150V-30/100 302 1002 83 25 176 360/30
1150V-30/150 302 1502 83 25 264 360/30
1150V-30/200 302 2002 83 25 351 360/60
1150V-40/80 402 802 83 25 187 210/30
1150V-40/100 402 1002 83 25 234 210/30
1150V-40/150 402 1502 83 25 351 210/30
1150V-40/200 402 2002 83 25 468 360/30
1150V-50/100 502 1002 83 25-36 292 360/30
1150V-50/150 502 1502 83 25-36 438 360/30
1150V-50/200 502 2002 83 25-36 584 360/60
1150V-60/100 602 1002 88 25-36 372 360/30
1150V-60/150 602 1502 88 25-36 557 360/30
1150V-60/200 602 2002 88 25-36 742 360/60
1150V-70/100 702 1002 88 25-36 433 360/30
1150V-70/150 702 1502 88 25-36 650 360/30
1150V-70/200 702 2002 88 25-36 866 360/60
1150V-80/100 802 1002 88 25-36 495 360/30
1150V-80/150 802 1502 88 25-36 742 360/60
1150V-80/200 802 2002 88 25-36 989 360/60
 
Other dimensions are available on request.

Wagner
Pluspoints

At a glance

  • Customised design
  • Original WAGNER control technology
  • Sustainable through energy recovery
  • WAGNER assembly concept
  • LongLife - REPAIR PLUS
  • AfterSalesService - WAGNER-PLUS
  • Test set-up can be booked at the WAGNER-TECHNIKUM

The special is
standard with us

Take advantage of our experience and expertise to optimise your systems with
optimise your systems with state-of-the-art magnet systems.
QUALITY - MADE IN GERMANY
FOR THE WHOLE WORLD
Our international contact person
Wagner Magnete GmbH & Co. KG info@wagner-magnete.de
+49 (0) 83 35 / 980 0
NBM AB NBM AB
info@nbm-ab.se
+46 70 82 33 752
Geha Laverman b.v. Erik Bloot
e.bloot@geha-laverman.com
+31 (0)6 511 184 85
Geha Laverman b.v. Erik Bloot
e.bloot@geha-laverman.com
+31 (0)6 511 184 85
Binder Magnete Ibérica, S.L. Khaled Chamari
chamari@binder-es.com
+34 699 45 11 77
Arad commercial engineering company Mojtaba Fathi
info@ace-co.org
+9821 664 60 178 & +9821 664 60 180
Kilkenny Mechanical Handling Systems Ltd. Kilkenny Mechanical Handling Systems Ltd.
info@kmhsys.com
+353 56 7708844
Kiepe Electric S.p.A S.p.A Kiepe Electric
info@kiepeelectric.com
+ 39 02 927281
PGT Procurement Global Trading Mohammad Maysam
info@PGT-co.com
+968 912 600 49
Dalian NAQI International Trade Co., Ltd Dalian NAQI
info@dlnaqi.com
Cemac Technologies Eric Paulsen
eric.paulsen@cemactech.com
+61 (0)455 920 888
GAMA Communication & Engineering Ltd. Arie Pollak
arie-pollak@actcom.co.il
+972 (0) 3 6130 666
Minco Malvern Process Equipment Co. Shanker Ramaswamy
sr@mmpe.co.in
+91 9980118340
ALDRA CARA COM SRL Ionut Ripa
ionut.ripa@remcar.ro
+40 (0) 73 664 88 76
SIAG Industrieanlagen Umwelttechnik Herr Seidnitzer
office@siag-tech.at
+43 31 12 / 68 50 - 0
Türkiye Genel Temsilciliði Gürkan Sever
info@gurkansever.com
+ 90 536 213 34 10
O.R.S.I. SRL O.R.S.I. SRL
orsisrl@orsitortona.it
+39 0131 861016
HUT Technika Środowiska Sp. z o.o. HUT Technika Środowiska Sp. z o.o.
hut@hut.net.pl
+48 68 451 76 76
Mining Technologies LLC Vitaly Vizir
v.vizir@gor-teh.ru
+7 (961) 81 195 00
Malvern Engineering Works (Pty) Ltd Peter Wilson
info@malvern.co.za
+27 11 873 9010
All contact partners at a glance
Contact data
Wagner Magnete GmbH & Co. KG

Clamping and environmental technology
Obere Str. 15
87751 Heimertingen

Phone +49 (0) 83 35 / 980 0
Fax +49 (0) 83 35 / 980 270

Internet www.wagner-magnete.de
E-Mail info@wagner-magnete.de
Regional offices
Germany West

Erik Möser
Mobil +49 (0) 171 970 49 56
erik.moeser@wagner-magnete.de

Germany North

Jens-Henning Tewes
Mobil +49 (0) 171 78 76 761
tewes@tiaf.de

International
Sweden
Magnetic separators and magnetic clamping technology

NBM AB

NBM AB

Eskilsvägen 34

617 30 Skärblacka

Phone: +46 70 82 33 752
info@nbm-ab.se
www.nbm-ab.se
Belgium
Magnetic separators and metal detectors

Geha Laverman b.v.

Erik Bloot

Distributieweg 31

2404 CM Alphen aan den Rijn

Mobil: +31 (0)6 511 184 85
Phone: +31 (0)172 475 153
Fax: +31 (0)172 476 504
e.bloot@geha-laverman.com
www.geha-laverman.com
Netherlands
Magnetic separators and metal detectors

Geha Laverman b.v.

Erik Bloot

Distributieweg 31

2404 CM Alphen aan den Rijn

Mobil: +31 (0)6 511 184 85
Phone: +31 (0)172 475 153
Fax: +31 (0)172 476 504
e.bloot@geha-laverman.com
www.geha-laverman.com
Spain
Magnetic separators and magnetic clamping technology

Binder Magnete Ibérica, S.L.

Khaled Chamari

C/ Coure 31-Pol. Ind. Riu Clar

E-43006 Tarragona

Mobil: +34 699 45 11 77
Phone: +34 977 20 69 37
Fax: +34 977 20 69 38
chamari@binder-es.com
www.binder-es.com
Iran
Magnetic separators and metal detectors

Arad commercial engineering company

Mojtaba Fathi

No5 Asgari Ave Felestin St Felestin Sq.

Theran

Phone: +9821 664 60 178 & +9821 664 60 180
info@ace-co.org
Ireland
Magnetic separators and metal detectors

Kilkenny Mechanical Handling Systems Ltd.

Kilkenny Mechanical Handling Systems Ltd.

Industrial Estate, Castletobin, Callan, Co. Kilkenny

R95 D237 Kilkenny

Phone: +353 56 7708844
info@kmhsys.com
www.kmhsys.com
Italy
MAGNETIC CLAMPING TECHNOLOGY

Kiepe Electric S.p.A

S.p.A Kiepe Electric

Via delle Gerole 17

I-20867 Camponago (MB)

Phone: + 39 02 927281
info@kiepeelectric.com
MAGNETIC CUTTER

O.R.S.I. SRL

O.R.S.I. SRL

Corso Alessandria, 49

I - 15057 Tortona (AL)

Phone: +39 0131 861016
Fax: +39 0131 866397
orsisrl@orsitortona.it
www.orsitortona.it
Sultanate of Oman
Magnetic separators and metal detectors

PGT Procurement Global Trading

Mohammad Maysam

Plot No 3390

321 Logistics Park Sohar Feezone

Mobil: +968 912 600 49
Phone: +968 266 43 886
info@PGT-co.com
China
Magnetic separators and magnetic clamping technology

Dalian NAQI International Trade Co., Ltd

Dalian NAQI

407 Jinxing Buiding, No.6 Huabei Road

116033 GanJingZi District, Dalian

info@dlnaqi.com
www.dlnaqi.com
Australia
Magnetic separators and metal detectors

Cemac Technologies

Eric Paulsen

39 Arbor Way (off Clifton Grove)

VIC 3201 Carrum Downs

Mobil: +61 (0)455 920 888
Phone: +61 (0)3 8400 6066
eric.paulsen@cemactech.com
www.cemactech.com
Israel
Magnetic separators and metal detectors

GAMA Communication & Engineering Ltd.

Arie Pollak

16 Menachem Begin St.

5270003 Ramat-Gan

Phone: +972 (0) 3 6130 666
Fax: +972 (0) 3 6130 675 & +972 (0) 52 233 32 63
arie-pollak@actcom.co.il
India
Magnetic separators and metal detectors

Minco Malvern Process Equipment Co.

Shanker Ramaswamy

229, 5th Main, 5th Cross Kodihalli

560 008 Bangalore

Mobil: +91 9980118340
Fax: +91 80 25274142
sr@mmpe.co.in
Romania
Magnetic separators and magnetic clamping technology

ALDRA CARA COM SRL

Ionut Ripa

Str. Bazaltului, nr. 7

500053 Brasov

Mobil: +40 (0) 73 664 88 76
Phone: +40 (0) 268 334 330
ionut.ripa@remcar.ro
office@remcar.ro
www.aldra.ro
Austria
Magnetic separators and metal detectors

SIAG Industrieanlagen Umwelttechnik

Herr Seidnitzer

Ludersdorf 148

8200 Gleisdorf

Phone: +43 31 12 / 68 50 - 0
Fax: +43 31 12 / 68 50 - 18
office@siag-tech.at
www.siag-tech.at
Turkey
Magnetic separators and metal detectors

Türkiye Genel Temsilciliði

Gürkan Sever

157 Sok. No:11

7 35390 Buca - İzmir

Mobil: + 90 536 213 34 10
Phone: + 90 232 442 41 30
info@gurkansever.com
www.gurkansever.com
Poland
MAGNETIC SEPARATORS AND METAL DETECTORS

HUT Technika Środowiska Sp. z o.o.

HUT Technika Środowiska Sp. z o.o.

ul. Batorego 126A

65-001 Zielona Góra

Phone: +48 68 451 76 76
Fax: +48 68 451 76 77
hut@hut.net.pl
www.hut.net.pl
Russia
Magnetic separators and metal detectors

Mining Technologies LLC

Vitaly Vizir

Listvennaya str., build 20, str.1, office 5-H

194214 Saint-Petersburg

Mobil: +7 (961) 81 195 00
Phone: +7 (812) 70 210 07
v.vizir@gor-teh.ru
www.gor-teh.ru
South Africa
Magnetic separators and metal detectors

Malvern Engineering Works (Pty) Ltd

Peter Wilson

Raceway Industrial Park

Germiston

Phone: +27 11 873 9010
Fax: +27 11 873 9596
info@malvern.co.za
www.malvern.co.za