Electro-Permanent-Magnet-Clamping-Plate 1110V
Type 1110V electro-permanent magnetic clamping plates with increased holding force are particularly suitable for milling thick workpieces. The integrated and reinforced permanent magnet system generates a high depth effect for bridging air gaps on workpieces with uneven and rough contact surfaces.
The main application of these magnetic clamping plates with increased holding force is in heavy-duty machining, mould making and HSC machining. They can be easily connected to interchangeable pallets, multi-sided clamping cubes and zero-point clamping systems.
The permanent magnet system is magnetised by a current pulse. No further power is supplied during the machining process, so that no heat is generated in the activated magnet. This eliminates problems caused by inaccuracies due to temperature fluctuations.
The movable pole extensions with three fixed support points are used for clamping uneven workpieces. When the workpiece is positioned and the magnet is switched on, these adapt to the uneven clamping surface and thus optimise the magnetic flux.
ELECTRICAL CONNECTION VIA: ELECTRONIC POLE-REVERSAL CONTROL UNITS TYPE 755 AND 756
These devices, specially developed for the control of clamping magnets, serve as a power supply and demagnetising device at the same time. A microprocessor controls and monitors all functions and offers maximum switching convenience with numerous control and monitoring functions. The holding force can be adjusted up to 16 levels. These pole-reversal control units also offer the option of further parameter settings and optimisations. All device types are characterised by particularly high switching dynamics. For details, see brochures 755 and 756.
Functional principle
Electro-magnetic clamping systems essentially consist of three components:
- a solid steel base
- a copper winding
- a pole plate
The winding is moulded into the lower part and is therefore reliably protected against vibrations and moisture ingress.
A decisive quality feature of WAGNER clamping systems is the optimum balance between electrical power consumption and achievable magnetic force.
A decisive quality feature of WAGNER clamping systems is the optimum balance between electrical power consumption and achievable magnetic force.
In practical use, the pole plate is subject to wear. It is therefore designed in such a way that it can be reworked many times before the wear limit is reached. The pole plate can be easily replaced, which considerably increases the service life of the entire chuck.
Magneteigenschaften
| Magneteigenschaften | |
|---|---|
| Einsatzgebiete | Milling processing |
| Pole pitch | Cross pole pitch |
| Pole distance | 36, 61, 85 |
| Processing type | Multi-page processing |
| Control system | Pole reversal control unit |
| Adhesive force | Reinforced version |
| Holding force control | Multi-stage adhesive forces |
| Magnet design | Electro-permanent magnet |
| Design | Square |
| Areas of application | Machine tools |
| Ausführungsoptionen | Movable Pole-Extensions, Pass-through Holes, Electrical Connector Plug, Threaded holes, Customized Solution, Pole-Bars, Paintwork in special Design |
| Scope of delivery |
|
Downloads
Detailierte Angaben zu den Magneteigenschaften finden Sie in den Datenblättern.Um den Download zu starten, wählen Sie bitte eine Datei aus. Electric permanent magnet clamping plate 1110V
The Highlights
SERIES 1110V
- Extremely high holding force
- Maximum precision - magnet remains cold when switched on.
- Maximum safety - holding force even in the event of a power failure.
- Energy-conscious - power consumption only for a short pulse.
- Protection class IP 67
- Use of pole strips or movable pole shoes possible
Technical data
SERIES 1110V
1
2
| Type | Pole spacing p [mm] | Width a [mm] | Length b [mm] | Height c [mm] | Weight [kg] | Connected load USG [V/A] |
| 1110V-30/55-61 | 61 | 302 | 552 | 107 | 125 | 360/30 |
| 1110V-30/78-61 | 61 | 302 | 782 | 107 | 177 | 360/30 |
| 1110V-30/102-61 | 61 | 302 | 1022 | 107 | 231 | 360/60 |
| 1110V-30/127-61 | 61 | 302 | 1272 | 107 | 288 | 360/60 |
| 1110V-30/151-61 | 61 | 302 | 1512 | 107 | 342 | 360/60 |
| 1110V-40/55-61 | 61 | 402 | 552 | 107 | 166 | 360/30 |
| 1110V-40/78-61 | 61 | 402 | 782 | 107 | 235 | 360/60 |
| 1110V-40/102-61 | 61 | 402 | 1022 | 107 | 308 | 360/60 |
| 1110V-40/127-61 | 61 | 402 | 1272 | 107 | 383 | 360/60x2 |
| 1110V-40/151-61 | 61 | 402 | 1512 | 107 | 455 | 360/60x2 |
| 1110V-50/78-61 | 61 | 502 | 782 | 107 | 294 | 360/60 |
| 1110V-50/102-61 | 61 | 502 | 1022 | 107 | 384 | 360/60x2 |
| 1110V-50/151-61 | 61 | 502 | 1512 | 107 | 569 | 360/60x2 |
| 1110V-50/200-61 | 61 | 502 | 2002 | 107 | 753 | 360/60x3 * |
| 1110V-60/78-61 | 61 | 602 | 782 | 107 | 353 | 360/60 |
| 1110V-60/102-61 | 61 | 602 | 1022 | 107 | 461 | 360/60x2 |
| 1110V-60/151-61 | 61 | 602 | 1512 | 107 | 682 | 360/60x2 |
| 1110V-60/200-61 | 61 | 602 | 2002 | 107 | 903 | 360/60x4 * |
| 1110V-70/102-61 | 61 | 702 | 1022 | 107 | 537 | 360/60x2 |
| 1110V-70/151-61 | 61 | 702 | 1512 | 107 | 795 | 360/60x3 * |
| 1110V-70/200-61 | 61 | 702 | 2002 | 107 | 1053 | 360/60x4 * |
| 1110V-80/102-61 | 61 | 802 | 1022 | 107 | 614 | 360/60x2 |
| 1110V-80/151-61 | 61 | 802 | 1512 | 107 | 908 | 360/60x3 * |
| 1110V-80/200-61 | 61 | 802 | 2002 | 107 | 1203 | 360/60x4 * |
Other dimensions are available on request.
* From a connected load of EP360/60x3 and EP360/60x4, two cable outlets are provided.
Wagner
Pluspoints
At a glance
- Customised design
- Original WAGNER control technology
- Sustainable through energy recovery
- WAGNER assembly concept
- LongLife - REPAIR PLUS
- AfterSalesService - WAGNER-PLUS
- Test set-up can be booked at the WAGNER-TECHNIKUM
Compatible products
Optional extensions
SERIES 744
Control-Unit 744
Electronic-Pole-Reversal-Control-Unit 756Magnetisation and polarity reversal of electro and electro-permanent magnets.Software
Monitoring-Program USGExtension of the configuration options for pole-reversal control units.
Control-Unit 744Used for switching all electric and electro-permanent solenoids from Wagner.
SERIES 756Electronic-Pole-Reversal-Control-Unit 756Magnetisation and polarity reversal of electro and electro-permanent magnets.SoftwareMonitoring-Program USGExtension of the configuration options for pole-reversal control units. 
