Electro-Magnet-Clamping-Chuck 121
with radial pole pitch
Radial pole spacing is particularly suitable for centric clamping of workpieces such as flanges, rings or similar rotationally symmetrical components. The radial pole arrangement has particular advantages if you want to clamp individual, ring-shaped or round workpieces centrally - e.g. for cylindrical grinding, turning and similar applications.
A major advantage of the radial pole arrangement is the possibility of releasing the workpieces via pole shoes. The workpiece can therefore be finished on three sides in a single clamping operation with optimum shape and position tolerances . The pole shoes can be moved in the T-slots and thus ideally adapted to the existing workpiece diameter.
The pole plate can be customised to your requirements at any time. Possible options include additional threaded holes, T-slots, profiles and much more.
Functional principle
Electro-magnetic clamping systems essentially consist of three components:
- a solid steel base
- a copper winding
- a pole plate
The winding is moulded into the lower part and is therefore reliably protected against vibrations and moisture ingress.
A decisive quality feature of WAGNER clamping systems is the optimum balance between electrical power consumption and achievable magnetic force.
A decisive quality feature of WAGNER clamping systems is the optimum balance between electrical power consumption and achievable magnetic force.
In practical use, the pole plate is subject to wear. It is therefore designed in such a way that it can be reworked many times before the wear limit is reached. The pole plate can be easily replaced, which considerably increases the service life of the entire chuck.
Magneteigenschaften
| Magneteigenschaften | |
|---|---|
| Einsatzgebiete | Turning processing, Polishing/Deburring, Grinding processing |
| Pole pitch | Radial pole pitch |
| Pole distance | depending on the size |
| Processing type | Multi-page processing |
| Control system | Pole reversal control unit |
| Holding force control | Multi-stage adhesive forces |
| Magnet design | Electro-magnet |
| Design | Round |
| Areas of application | Machine tools, Wind turbines |
| Ausführungsoptionen | Pole-Plates, Air Purge Holes, Pass-through Holes, Inserts, Adaptation Flange, Threaded holes, Customized Solution, T-Grooves, Pole-Extensions, Current-Transmission via Slip-Ring-Unit and Carbon-Brushes, Centering Inserts |
Downloads
Detailierte Angaben zu den Magneteigenschaften finden Sie in den Datenblättern.Um den Download zu starten, wählen Sie bitte eine Datei aus. Electromagnetic chucks series 121, 123, 125
The Highlights
SERIES 121
- Centric clamping of round and ring-shaped workpieces
- 100% duty cycle
- Best price-performance ratio
- Standard protection class IP 67 (except electrical connection)
- Customised sizes also in XXXL
- Absolutely maintenance-free
- Extremely robust
- Replaceable pole plate
Technical data
SERIES 121
1
2
| Type | p ¹ | a [mm] | b [mm] | c [mm] | d [mm] | e [mm] | f | g [mm] |
Pole pitch from - to
h [mm] i [mm]
|
Weight [kg] | Power [W] | |
| 121-10 | 6 | 100 | 80 | 60 | 3 | 80 | 3 x M8 | 12 | 16 | 82 | 4 | 16 |
| 121-15 | 6 | 150 | 80 | 90 | 3 | 120 | 3 x M10 | 14 | 16 | 128 | 10 | 30 |
| 121-20 | 6 | 200 | 90 | 110 | 3 | 140 | 3 x M10 | 14 | 22 | 178 | 20 | 48 |
| 121-30 | 8 | 300 | 90 | 160 | 3 | 190 | 4 x M12 | 16 | 46 | 272 | 45 | 90 |
| 121-40 | 12 | 400 | 90 | 210 | 4 | 250 | 6 x M12 | 16 | 70 | 362 | 79 | 150 |
| 121-50 | 12 | 500 | 90 | 280 | 4 | 320 | 6 x M12 | 16 | 70 | 462 | 124 | 190 |
| 121-60 | 12 | 600 | 100 | 350 | 4 | 390 | 6 x M16 | 18 | 70 | 564 | 198 | 265 |
| 121-70 | 16 | 700 | 100 | 400 | 4 | 450 | 6 x M16 | 18 | 92 | 662 | 269 | 350 |
| 121-80 | 16 | 800 | 100 | 450 | 4 | 500 | 6 x M16 | 18 | 92 | 762 | 352 | 440 |
| 121-90 | 16 | 900 | 100 | 500 | 4 | 560 | 6 x M16 | 18 | 92 | 866 | 445 | 545 |
| 121-100 | 16 | 1000 | 125 | 550 | 4 | 620 | 6 x M16 | 18 | 92 | 954 | 687 | 660 |
| 121-120 | 16 | 1200 | 125 | Back by arrangement | 22 | 200 | 1154 | 989 | 960 | |||
| 121-140 | 16 | 1400 | 125 | Back by arrangement | 22 | 260 | 1354 | 1346 | 1100 | |||
| 121-160 | 16 | 1600 | 125 | Back by arrangement | 22 | 300 | 1554 | 1758 | 1630 | |||
¹ Number of pole pairs
Other dimensions available on request
Wagner
Pluspoints
At a glance
- Customised design
- Original WAGNER control technology
- Sustainable through energy recovery
- WAGNER assembly concept
- LongLife - REPAIR PLUS
- AfterSalesService - WAGNER-PLUS
- Test set-up can be booked at the WAGNER-TECHNIKUM
Compatible products
Optional extensions
SERIES 744
Control-Unit 744
Electronic-Pole-Reversal-Control-Unit 755Compact and very versatile, for magnets of all kinds.SERIES 756
Electronic-Pole-Reversal-Control-Unit 756Magnetisation and polarity reversal of electro and electro-permanent magnets.SERIES 757
Electronic-Pole-Reversal-Control-Unit 757Adjustable current or voltage source for magnetisation and polarity reversal.Software
Monitoring-Program USGExtension of the configuration options for pole-reversal control units.
Control-Unit 744Used for switching all electric and electro-permanent solenoids from Wagner.
SERIES 755Electronic-Pole-Reversal-Control-Unit 755Compact and very versatile, for magnets of all kinds.SERIES 756Electronic-Pole-Reversal-Control-Unit 756Magnetisation and polarity reversal of electro and electro-permanent magnets.SERIES 757Electronic-Pole-Reversal-Control-Unit 757Adjustable current or voltage source for magnetisation and polarity reversal.SoftwareMonitoring-Program USGExtension of the configuration options for pole-reversal control units. 
