Electro-Permanent-Magnet-Clamping-Chuck 1210V
with radial pole pitch
Type 1210V electro-permanent magnetic chucks with radial pole pitch and increased holding force are particularly suitable for centric clamping of rings, flanges, bearing housings and similar rotationally symmetrical components.
The reinforced version is the first choice wherever maximum holding forces are required, e.g. for bridging air gaps on uneven workpieces, when using pole extensions or for magnetically critical materials.
Electro-permanent magnetic chucks are mainly used for cylindrical grinding, turning and milling on machining centres.
Maximum precision is achieved by energy-conscious magnetisation of the chuck via an exact current pulse. The magnet is then de-energised and is particularly suitable for machining processes in the μm range. The radial pole arrangement is suitable for releasing the workpieces via pole shoes. This clearance serves as a run-out area for the grinding wheels on the inside and outside. The workpiece can therefore be finished on three sides in a single clamping operation with optimum shape and position tolerances.
A special area of application for this clamping system is certainly the hard turning of ball bearing rings. The bearing ring is clamped via pole shoes or directly on the electro-permanent magnetic chuck. A corresponding mould radius serves as a run-out area for the hard turning tool.
Customised solutions:
- Magnetic chuck with adjustable pole shoes
- Magnetic chuck with different pole pieces
Functional principle
Electro-magnetic clamping systems essentially consist of three components:
- a solid steel base
- a copper winding
- a pole plate
The winding is moulded into the lower part and is therefore reliably protected against vibrations and moisture ingress.
A decisive quality feature of WAGNER clamping systems is the optimum balance between electrical power consumption and achievable magnetic force.
A decisive quality feature of WAGNER clamping systems is the optimum balance between electrical power consumption and achievable magnetic force.
In practical use, the pole plate is subject to wear. It is therefore designed in such a way that it can be reworked many times before the wear limit is reached. The pole plate can be easily replaced, which considerably increases the service life of the entire chuck.
Magneteigenschaften
| Magneteigenschaften | |
|---|---|
| Einsatzgebiete | Turning processing, Milling processing, Polishing/Deburring, Grinding processing |
| Pole pitch | Radial pole pitch |
| Pole distance | depending on the size |
| Processing type | Multi-page processing |
| Control system | Pole reversal control unit |
| Adhesive force | Reinforced version |
| Holding force control | Multi-stage adhesive forces |
| Magnet design | Electro-permanent magnet |
| Design | Round |
| Areas of application | Machine tools, Wind turbines |
| Ausführungsoptionen | Adaptation for Quick-Change Pallet-Systems, Pole-Plates, Air Purge Holes, Movable Pole-Extensions, Pass-through Holes, Inserts, Electrical Connector Plug, Adaptation Flange, Threaded holes, Customized Solution, T-Grooves, Pole-Extensions, Current-Transmission via Slip-Ring-Unit and Carbon-Brushes, Centering Inserts |
Downloads
Detailierte Angaben zu den Magneteigenschaften finden Sie in den Datenblättern.Um den Download zu starten, wählen Sie bitte eine Datei aus. Electro-permanent magnetic chuck 1210V
Ausführungsoptionen
SERIES 1210V
The Highlights
SERIES 1210V
- Coding switch to prevent uneven workpieces from being clamped through
- Solenoid duty cycle 100%
- Protection class IP 67 (except electrical connection)
- Customised sizes also in XXXL
- Maximum precision - magnet remains cold when switched on
Technical data
SERIES 1210V
1
2
| Type | p1 | a [mm] | b [mm] | c [mm] | d [mm] |
e [mm]
|
f Thread | g [mm] |
Pole pitch [from] - [to]
h [mm] [i mm]
|
Weight [kg] | Connected load USG [Volt/Ampere] | |
| 1210V-20 | 6 | 200 | 110 | 110 | 3 | 140 | 4xM10 | 14 | 20 | 178 | 24 | 210/10 |
| 1210V-30 | 8 | 300 | 110 | 160 | 3 | 190 | 4xM12 | 16 | 58 | 270 | 54 | 210/30 |
| 1210V-40 | 8 | 400 | 110 | 210 | 4 | 250 | 6xM12 | 16 | 80 | 350 | 97 | 360/30 |
| 1210V-50 | 8 | 500 | 110 | 280 | 4 | 320 | 6xM12 | 16 | 113 | 452 | 151 | 360/30 |
| 1210V-60 | 8 | 600 | 120 | 350 | 4 | 390 | 6xM16 | 18 | 113 | 552 | 238 | 360/30 |
| 1210V-70 | 8 | 700 | 127 | 400 | 4 | 450 | 6xM16 | 18 | 113 | 648 | 342 | 360/30 |
| 1210V-80 | 12 | 800 | 132 | 450 | 4 | 500 | 6xM16 | 18 | 216 | 751 | 465 | 360/30 |
| 1210V-90 | 12 | 900 | 137 | 500 | 4 | 560 | 8xM16 | 18 | 216 | 848 | 610 | 360/60 |
| 1210V-100 | 12 | 1000 | 137 | 550 | 4 | 620 | 8xM16 | 18 | 216 | 944 | 753 | 360/60 |
| 1210V-110 | 12 | 1100 | 147 | Rear side by arrangement | 300 | 1040 | 978 | 360/60 | ||||
| 1210V-120 | 12 | 1200 | 147 | Rear side by arrangement | 300 | 1138 | 1164 | 360/60 | ||||
| 1210V-125 | 14 | 1250 | 147 | Rear side by arrangement | 300 | 1194 | 1263 | 360/60 | ||||
| 1210V-140 | 16 | 1400 | 152 | Rear by arrangement | 300 | 1344 | 1638 | 360/60x2 | ||||
| 1210V-150 | 16 | 1500 | 152 | Rear by arrangement | 400 | 1450 | 1880 | 360/60x2 | ||||
| 1210V-160 | 16 | 1600 | 152 | Rear by arrangement | 500 | 1540 | 2140 | 360/60x2 | ||||
| 1210V-180 | 16 | 1800 | 162 | Rear by arrangement | 500 | 1740 | 2886 | 360/60x2 | ||||
| 1210V-200 | 16 | 2000 | 175 | Rear by arrangement | 500 | 1942 | 3848 | 360/60x2 | ||||
| 1210V-230 | 16 | 2300 | 187 | Rear by arrangement | 500 | 2240 | 5439 | 360/60x2 | ||||
Other dimensions available on request
¹ Number of pole pairs
Wagner
Pluspoints
At a glance
- Customised design
- Original WAGNER control technology
- Sustainable through energy recovery
- WAGNER assembly concept
- LongLife - REPAIR PLUS
- AfterSalesService - WAGNER-PLUS
- Test set-up can be booked at the WAGNER-TECHNIKUM
Compatible products
Optional extensions
SERIES 744
Control-Unit 744
Electronic-Pole-Reversal-Control-Unit 755Compact and very versatile, for magnets of all kinds.SERIES 756
Electronic-Pole-Reversal-Control-Unit 756Magnetisation and polarity reversal of electro and electro-permanent magnets.Software
Monitoring-Program USGExtension of the configuration options for pole-reversal control units.
Control-Unit 744Used for switching all electric and electro-permanent solenoids from Wagner.
SERIES 755Electronic-Pole-Reversal-Control-Unit 755Compact and very versatile, for magnets of all kinds.SERIES 756Electronic-Pole-Reversal-Control-Unit 756Magnetisation and polarity reversal of electro and electro-permanent magnets.SoftwareMonitoring-Program USGExtension of the configuration options for pole-reversal control units. 
